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Staff Fluid Systems Engineer
Company | Shield AI |
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Location | Dallas, TX, USA |
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Salary | $141305 – $211957 |
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Type | Full-Time |
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Degrees | Bachelor’s |
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Experience Level | Senior, Expert or higher |
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Requirements
- Bachelor’s degree in Mechanical Engineering, Aerospace Engineering, or related field
- 8+ years of experience working with aerospace fluid systems, fuel circuits, or propulsion-adjacent subsystems
- Hands-on experience with the design, integration, and testing of high-reliability fluid systems
- Strong working knowledge of fluid system design fundamentals: pressure drop, cavitation, flow regime transitions, thermal effects
- Proficiency in modeling and simulation tools: Thermal Desktop, ANSYS Fluent, MATLAB/Simulink, or similar
- Familiarity with CAD-based collaboration (Creo/NX/Inventor) and flight hardware tolerancing
- Excellent communication and documentation skills; thrives in collaborative, cross-functional environments
Responsibilities
- Design and develop fluid subsystems for propulsion support, including fuel routing, pressure regulation, air induction, and thermal transport
- Define flow path architecture, select and spec key components (pumps, valves, fittings, sensors), and build system-level performance models
- Simulate and analyze fluid behavior under varying flight conditions using Thermal Desktop, MATLAB/Simulink, and/or ANSYS Fluent
- Collaborate with propulsion, thermal, and mechanical engineers to integrate fluid systems into tight packaging constraints
- Develop test plans and instrumentation strategies to validate fluid system behavior and performance
- Support the build and operation of test articles, ground-based propulsion setups, and subsystem evaluations
- Contribute to engineering documentation, including block diagrams, interface definitions, and hazard analyses
- Participate in design reviews and advocate for best practices in fluid architecture and component placement
- Assist with vendor coordination and prototype procurement for valves, lines, and subsystem components
- Support flight test teams in instrumentation placement, pre-flight inspection, and post-flight data analysis
Preferred Qualifications
- Experience supporting jet propulsion or hybrid-electric systems in aerospace or defense
- Familiarity with aerospace fittings, MIL-SPEC components, and thermal insulation strategies
- Exposure to fuel slosh, altitude effects on pressurization, or cryogenic fluids
- Background in flight test support or prototype-level validation