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Sr Vacuum System Test Design Engineer – Ground Systems

Sr Vacuum System Test Design Engineer – Ground Systems

CompanyBlue Origin
LocationSeattle, WA, USA, Huntsville, AL, USA, Van Horn, TX, USA
Salary$140959 – $197342.25
TypeFull-Time
DegreesBachelor’s, Master’s, PhD
Experience LevelSenior, Expert or higher

Requirements

  • Bachelor’s degree in engineering (or related discipline) or equivalent experience.
  • Demonstrated experience designing, specifying, and operating vacuum systems for testing in-space thrusters and aerospace components.
  • Expertise in steam or inert motive vacuum systems, including ejector sizing, design, motive fluid selection, and conducting CFD (Computational Fluid Dynamics) analysis.
  • Proficiency with electrical vacuum pumps and associated controls.
  • Working knowledge of fluid system components (valves, regulators, and pumps for cryogenics, propellants, and other fluids).
  • Familiarity with standard installation and fabrication practices for aerospace ground systems.
  • Experience with risk assessments and process hazard analyses for test systems.
  • In-depth understanding of ASME BPVC and B31.3 codes.
  • 8+ years of hands-on experience in vacuum system design and operation for rocket engine testing or similar high-consequence applications.
  • Must be a U.S. citizen or national, U.S. permanent resident (current Green Card holder), or lawfully admitted as a refugee or granted asylum.
  • Ability to earn trust, maintain positive and professional relationships, and contribute to a culture of inclusion.

Responsibilities

  • Develop and propose robust solutions for vacuum test stands supporting in-space thruster and component testing.
  • Execute comprehensive designs for vacuum systems—including diffusers, ejectors, and airlines—performing system analyses, component selections, and specification activities.
  • Create precise 3D models and engineering drawings to support effective fabrication and assembly of concepts.
  • Manage supplier relationships, control project costs, and maintain schedule adherence while meeting all technical requirements.
  • Oversee the fabrication, installation, and commissioning of new or modified vacuum systems, ensuring high quality and operational readiness.
  • Develop and document maintenance plans to ensure long-term system reliability and performance.
  • Lead root cause analyses and resolution efforts for operational issues within vacuum systems.
  • Guide and mentor junior engineers, conduct peer reviews, and foster knowledge sharing within the team.
  • Willingness to travel up to 25% of the time to support project and program objectives.

Preferred Qualifications

  • Advanced engineering degree (MS, PhD, or equivalent).
  • Experience designing and operating chemical steam generation systems.
  • Expertise with deep vacuum system technologies, including cryopumps, ion pumps, and turbomolecular pumps.
  • Proficiency with CAD and P&ID tools such as AutoCAD, AutoCAD Plant/P&ID, ProEngineer/Creo, and Windchill.
  • Demonstrated ability to manage multidisciplinary project teams and drive outcomes in a fast-paced environment.