Sr Principal Design Engineer

Requires Bachelors of Science degree in Engineering with 9+ years working in a structural design field
Aerospace experience with product definition and design. Thorough understanding of specifications, SOW’s, drawings, ICD compliance
Experience in design of composite structures or composite-related tooling
Thorough understanding of aerospace materials and assembly methods (bonding/fastening)
Ability to perform design of complex, multi-piece tool assemblies to ensure successful execution of manufacturing and test plans
Extensive experience in CAD and PLM systems is required. Siemens NX and Teamcenter experience is preferred
Extensive experience in drawing generation, with an advanced understanding of GD&T
Extensive experience with Design for Manufacturability (DFMA) principles and mistake-proofing techniques
Has the ability to prioritize and manage time effectively
Ability to clearly and professionally present technical information (both written and verbal)
Must be a US citizen

Design complex assemblies including high strength & stiffness composite laminates, honeycomb sandwich structures, and metallic interface hardware
Create, prototype, design, and analyze tools and fixtures for manufacturing and testing of composite parts and assemblies. Tools include layup molds, precision assembly fixtures, Ground Support Equipment (GSE), and test fixtures
Develop and refine components and subsystems utilizing design skills, hand calculations, CAD modeling software and analytical tools
Perform detailed 3D designs and generate 2D engineering drawings
Participate and present in internal and external (customer) design reviews. Includes generation of presentation media for PDR, CDR, and MRR type reviews
Support manufacturing and test of fixtures and hardware as required
Aid in the generation of manufacturing and test plans
Support procurement of flight hardware and tooling
Manage and track multiple priorities while maintaining a focus towards common project goals of the program team, matrix organization, and customers
Support continuous improvement of departmental tools and procedures
Ensure designs meet manufacturing and test plans, while maintaining targets for cost and schedule

Extensive experience with aerospace tooling, including composite layup molds, precision assembly fixtures, and Ground Support Equipment (GSE)
Extensive experience with composite/metallic assemblies including bonded/fastened joints and associated materials, adhesives and fasteners
Should be a self-starter and possess strong interpersonal skills with the ability to work independently or as part of a team
Experience with composite manufacturing processes and applications (layup, machining, bonding & assembly)
Acts as a leader, and has the ability to mentor and train other engineers
Ability to receive Top Secret clearance