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Solid Rocket Motor Thermostructures Engineer

Solid Rocket Motor Thermostructures Engineer

CompanyThe Aerospace Coporation
LocationHill AFB, UT, USA, Colorado Springs, CO, USA, Chantilly, VA, USA, Huntsville, AL, USA, El Segundo, CA, USA
Salary$100300 – $175900
TypeFull-Time
DegreesBachelor’s
Experience LevelMid Level, Senior

Requirements

  • Bachelor’s degree in mechanical engineering, aerospace engineering, or a related technical field is required
  • A minimum of (3) years of increasingly responsible professional or industry experience in structural engineering is required
  • Experience performing finite element analyses
  • Experience or coursework in structural mechanics such as nonlinear materials, plates and shells, energy and finite element methods, fracture, and fatigue
  • Experience with the design, qualification, and testing of solid rocket motor structures
  • Strong attention to detail and time management skills
  • Excellent communication skills and the ability to explain complicated subjects in a simple and cogent manner to decision makers
  • Willing to travel occasionally to work locations or customer sites (approximately 20%), domestically or internationally
  • This position requires the ability to obtain and maintain a security clearance, which is issued by the U.S. government. U.S. citizenship is required to obtain a security clearance

Responsibilities

  • Evaluate the design, analysis, and test methodologies related to solid rocket motor structures, solid propellant, composite motor cases, skirts, nozzles, exit cones, joints, O-ring seals, and igniters
  • Offer technical consultation to management, customers, contractors, and government organizations in formulating and assessing test plans, procedures, objectives, and success criteria
  • Develop and assess design and analysis criteria, requirements, and specifications for solid rocket motor structures
  • Contribute to the development and execution of test programs for development, qualification, and acceptance of solid rocket motor structures
  • Improve agility of the mission assurance process in assessing the structural integrity and survivability of solid rocket motor structures
  • Maintain state-of-the-art skills in activities related to design, evaluation, and testing of solid rocket motor structures; skills include expertise in structural mechanics analysis techniques, failure criteria, composite design criteria, fracture and fatigue, damage tolerance, concept ideation and development, and advanced finite element analysis methods
  • Communicate with both inter-organizational personnel, program offices, and customers when necessary to scope, plan, and resolve technical issues
  • Coordinate with technical experts at contractor facilities to address and resolve concerns of emerging risks
  • Work within interdisciplinary teams to address cross-disciplinary issues
  • Provide timely technical recommendation to line management and customers through technical briefing and reports

Preferred Qualifications

  • Ph.D. degree in mechanical engineering, aerospace engineering, or a related technical field is required
  • (10) years of increasingly responsible professional or industry experience in structural engineering is required
  • Proficiency with the design, qualification, and nonconformance assessment of solid rocket motor structures, solid propellant, composite motor cases, skirts, nozzles, exit cones, joints, O-ring seals, and igniters
  • Technical proficiency in several of the following areas: ablative composite technology (failure criteria, material characterization, and erosion and progressive damage analysis), fracture mechanics and fatigue analysis (damage tolerance/safe life analysis and fracture control), nondestructive inspection criteria, probabilistic analysis and uncertainty quantification, and structural stability margin assessment
  • Demonstrated ability to represent the physics of structures during the analysis idealization stage, and to translate results into a conclusive assessment
  • Demonstrated ability to coordinate technical assignments and lead project teams
  • Proficient with NASTRAN, Abaqus, or other commercial finite element tools, and direct experience correlating finite element model predictions with test results
  • Understanding of flight qualification strategies from a structural perspective