Principal Propulsion Engineer
Company | Shield AI |
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Location | Dallas, TX, USA |
Salary | $198046 – $297068 |
Type | Full-Time |
Degrees | Bachelor’s, Master’s, PhD |
Experience Level | Expert or higher |
Requirements
- Bachelor’s or Master’s degree in Aerospace Engineering, Mechanical Engineering, or related field
- 15+ years of experience in propulsion system development for aircraft or UAVs
- Proven ownership of full lifecycle propulsion system development — from conceptual design through testing and integration
- Strong expertise in turbine engine performance, air-breathing propulsion, and system-level analysis
- Deep understanding of propulsion subsystem interaction with fuel, thermal, and control systems
- Proficiency in system modeling tools including NPSS, MATLAB/Simulink, and Thermal Desktop
- Strong technical leadership and ability to drive architecture-level decision-making
- Excellent communication and documentation skills in fast-paced, cross-functional environments
Responsibilities
- Lead the definition and development of the propulsion architecture for a clean-sheet next-gen UAV platform
- Own and define all propulsion system-level requirements, including thrust, efficiency, endurance, weight, integration constraints, and mission readiness
- Conduct and oversee performance modeling, engine trade studies, and analysis using tools like MATLAB/Simulink, NPSS, and Thermal Desktop
- Guide selection and integration of propulsion system components, including engine(s), fuel delivery, mounting structures, and thermal management systems
- Collaborate with thermal, fuel, fluids, and mechanical teams to achieve optimal system packaging and reliability
- Support internal development and external supplier relationships related to propulsion hardware selection, customization, and testing
- Drive subsystem-level FMEAs, hazard analyses, interface documents, and qualification plans
- Act as technical lead in propulsion-related design reviews, risk assessments, and platform strategy discussions
- Provide mentorship to a growing team of propulsion, fluids, and mechanical engineers
- Define and lead system validation plans, including test article design, instrumentation, and real-world performance testing
Preferred Qualifications
- MS or PhD in Aerospace Engineering with a specialization in propulsion
- Experience with UAVs, defense systems, or high-performance autonomous platforms
- Familiarity with MIL-STD, DO-160, or other aerospace qualification protocols
- Experience with hybrid or distributed propulsion architectures
- Active or prior DoD clearance (not required)