Manufacturing Engineer

Manufacturing Engineer

Requirements

• Composites Manufacturing Knowledge: Experience with developing tooling and processes for manufacturing composite materials including Pre-preg, wet layup, mold prep
• Bachelor’s engineering degree from an accredited program
• Excellent project management and organizational skills
• Ability to work independently and as part of a team
• Strong problem-solving skills and attention to detail
• Excellent communication and interpersonal skills
• 3D printing experience: troubleshooting, rapid prototyping, solving print quality issues
• Experience with cad software preferably 3DX/Catia: Design, Build and test tool jigs and fixtures to assist in composite assemblies and structure builds
• GD&T knowledge
• Familiarity with safety regulations and best practices
• Ability to learn quickly and multi-task in a dynamic and fast-paced work environment
• Strong verbal and written communication, organization, and leadership skills

Responsibilities

• Support manufacturing process and development for System/subsystem components of the aircraft
• Create standard library of supplies and consumables: release film, bagging plastic, peel ply, perforated film, bagging tape, other high value and high lead time consumables
• Perform engineering tests to manage excessive squeeze out during composite bonding processes
• Work with quality engineers to develop inspection processes for built parts
• Design for Manufacturability (DFM): Collaborate with product designers to incorporate manufacturing considerations into the product design phase, aiming to simplify production and reduce complexity
• Supplier Coordination: Collaborate with suppliers to source and evaluate new composite materials and technologies
• Project Planning: Develop and manage project plans and schedules for manufacturing projects
• Process Optimization: Identify opportunities for process improvements and implement changes to enhance efficiency and quality
• Team Coordination: Coordinate with production teams, including assigning tasks and ensuring compliance with safety protocols
• Equipment Maintenance: Monitor and maintain manufacturing equipment to ensure optimal performance and prevent downtime
• Training: Train and mentor production staff on best practices, equipment use, and safety procedures
• Troubleshooting: Diagnose and resolve production issues, including equipment malfunctions and process inefficiencies
• Documentation: Maintain accurate and up-to-date documentation related to production processes, quality control, and equipment maintenance
• Reporting: Provide regular reports on production progress, issues, and performance metrics to management
• Process Development: Develop and refine manufacturing processes to support new product introductions, ensuring scalability and efficiency
• Prototype Development: Design, build, and test prototypes for new products to validate designs and identify potential manufacturing issues
• Risk Management: Identify potential risks in the manufacturing process and develop mitigation strategies

Preferred Qualifications

• Relevant certifications or training is a plus
• Interest in setting up new processes and mapping process flows through a manufacturing shop
• Interest in eVTOL industry and personal flight